how to cut foam mattress

A well-made memory foam mattress or memory foam mattress topper tends to soften … Ha! A lot less mess than a regular saw blade and the edges are nice and sharp. Before you cut foam, always make sure your work surface is flat, stable and won't be damaged by cutting through the foam with the knife. Contact Us. Please enter your email and we will send an email to reset your password. Get the solid foam and not the egg-crate pattern. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. Otherwise, you’d be trying to sleep on something like this and your foam could slip out from underneath you! Step 3. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items. Step 5: Cut the memory foam. Remove the slipcover if you’re cutting a memory foam mattress. For us, this didn’t matter when just cutting the length off, but did matter when cutting the corner out.*. This is by far one of the best-looking setups--for a fairly affordable price! *Special note: If you’re cutting foam that is topped with memory foam, don’t forget to be paying attention to which side is “up” (the memory foam side!) Do not try to cut memory foam that is more than 2 1/2 inches thick with scissors. If this mattress is … Last but not the least you need to be cautious with everything wh… How To Cut A Campervan Mattress. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Use a straight edge to help keep everything exact. Heavy-duty scissors can be used to how to cut memory foam mattresses that is thinner, that is, a topper that is less than about 3/4 inch thick. Best Way to Cut Memory Foam. Repeat to the other side of the … To cut a foam mattress, you need multiple tools, including a straight edge, measuring tape, a marker, and an electric cutting knife. Hopefully these tips on how to cut foam can help you in your pursuit of finding a great camping mattress, whatever your setup may be! I’m a lapsed industrial designer. Core77 is supported by its audience. I then had to use a seam ripper on the layer of fabric that covers the individual piece of foam to open up a slit just big enough to pull the foam out. Hercules makes a nice-looking one for about $389. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. A New Core77 video podcast series. Find a way to prop the foam up off the floor or table surface so that your knife doesn’t damage anything. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. A memory … Step 2 Measure your mattress and mark off the cutting areas with a sharpie. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. Step 1 Remove the fabric cover or any extra outer layers encasing the foam. Foam can be used for different applications so it’s one of the most versatile materials to work with for a do-it-yourself project. If you want to cut your mattress … Make the knife go back and forth to make the cut on the mattress foam. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. … Step 2. I should add that I use a hand-held bread knife, not electric. Make sure to slowly follow the line and maintain the knife at a perpendicular angle to the foam. My mom worked for quite a while in order to make this snug again, but we wouldn’t recommend this approach unless you have the extra time and experience. as you are marking what to cut off. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. Cutting the Foam. Use a hot wire to cut horizontally through your memory foam … Put a blanket or towel under your work space to catch the tiny pieces of foam that will drop as you cut. Many new memory foam mattresses have a slipcover on top for an additional layer of protection. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. Lots of idea's. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Largest Solid Mattress The largest solid mattress … Look for a zipper around the edge of the mattress and unzip it as far as you can. By accessing or using this site you are indicating your consent to and agreement with the: Privacy Policy | Terms of Use | Affiliate Disclosure, Powered by a Toyota 22R | ©2019, takethetruck unless otherwise noted. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. It's available in different thicknesses and widths for almost any application and can be cut to size with a variety of common tools. Having all four sides of the foam marked will help you keep your knife at a 90* angle against the mattress top, resulting in a cleaner cut. I was going to suggest the same thing if he had used something else. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. Draw out your cutting lines as a guide. When trying this out, we just gathered the excess material up, folded it over, and pinned it back (being sure not to puncture the mattress). Brilliant! If you are using an electric knife, follow all safety instructions. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. The Best Memory Foam Truck Bed Mattress for Truck, Van, or SUV Camping, Choosing the Best SUV or Truck Bed Mattress [Memory Foam vs Air Mattress vs Sleeping Pad], DIY Camper Curtains & Window Covers - A Detailed Guide. However, memory foam mattress reviewstend to mention heat retention with these beds due to their composition. Turn on and guide the electric knife along the line that you drew previously on the foam. The router table is a brilliant, brilliant addition. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. If you’re looking into disposing of your mattress, you need to know how to cut up a mattress. In this video, I cut a foam mattress in half. But having a tri fold memory foam truck bed mattress that fits perfectly in our truck shell camper has been a game changer! It’s easy to just peek underneath to see if your blade is coming through on the line you marked along the bottom, and then adjust. To cut the foam is a different story to cutting wood but also requires the right … Measure, then use your sharpie to mark what foam you need to cut off. Don’t forget to SUBSCRIBE for more blog updates! I've been using one freehand for years. How to Cut a Foam Mattress Step 1. Measure and Mark Your Foam. If you want to learn more about this specific mattress and why we think it’s the bomb, we’ve got a post all about it. We have six dogs. When you purchase through links on our site, we may earn an affiliate commission. With the help of the sharp scalpel make an incision on the softer … Lay the foam mattress onto the floor. It does straight lines and curves with ease. When using heavy-duty scissors, make sure to … Be sure to plan this out before you mark and cut a certain section of the tri fold foam! It was time-consuming, messy, far from accurate, and doing the curves was a real pain. It worked OK, but the saw created a lot of little foam … And mine came with a free serving fork -- match that, Professional Foam Saw! Custom-cut mattresses and toppers have dimensional tolerances according to the "Custom-Cut Mattresses and Toppers" section of our Dimensional Tolerances table. See images below for clarification**, Straight edge (could even be a piece of cardboard), Seam ripper and basic sewing kit (if your foam is encased in fabric). Hot wire, anyone? (Is this is anti-clickbait? Check online. Thanks for posting! Getting a straight, clean cut is important, but cutting memory foam … I was able to lay the piece of foam I needed to cut on top of the rest of the foam mattress, leaving just the edge hanging off. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Mark on all four sides of the foam (top, bottom, and sides). Depending on your application, this could really matter. It was exactly what we needed, but there was one problem. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. Fresh interviews weekly. If you choose to use a carving knife, use a gentle … Also if you are using an electric knife ensure that your fingers or the electrical cord is kept away from the cutting blade. Use an abrasive blade such as used to cut stone etc. To cut a memory foam mattress horizontally, try these methods: Cut your memory foam mattress with a large, horizontal saw. As always, thanks for reading! Measure and draw lines on your mattress. I have used all ways--knife, hot wire, and electric carving knife. in a circular saw. Then you can just shake it out to clean up. Memory foam is a polyurethane material that has added chemicals to increase density and viscosity. Buy two layers of memory foam. We needed the modified section of foam (which is nearest our tailgate) to be the one that the is able to be folded up on top of the middle section of the mattress (NOT the section that could only fold down and underneath the middle section of the mattress). It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. (For the Milliard mattress, I unzipped the top fitted sheet and removed the foam section that needed to be altered. We know many other DIY campers need an odd sized mattress like this, or pieces of foam cushion that get puzzled together to create a sleeping space. If sewing isn’t an option for you, consider using safety pins to tighten the cover up against the foam. Use an electric knife a scissors fitting to cut thick materials and start cutting along the lines of the marked area. When you’re ready to cut the foam, work slowly and basically just saw the thing apart! Place large pieces of cardboard under the areas where you will be cutting. This may not be ideal, but certainly seemed like it could be good enough - especially if you were mindful of the pins when transporting the mattress around, and if you typically have an additional sheet over it anyway! This will help when cutting. Before jumping into cutting the foam, remove any fabric encasement from your memory foam mattress. It is pretty easy to do and I bet you already own all the needed supplies. Memory foam provides a stiffer, more comfortable surface to sleep on than many other bedding materials. A good night's sleep is crucial in this busy world. The foam mattress was about 3” too long, and (of course), didn’t have the corner section cut out like we needed for our propane tank storage! In case you’re wondering, yes, it was a little painful to be cutting a really nice, brand new mattress into such a weird shape, forever changing its original design. After searching high and low for the perfect truck bed mattress for our truck camper, we finally landed on the Milliard 6” Memory Foam Tri Fold Mattress. Memory foam offers an excellent balance of support and comfort, which enhances the material’s pain and pressure-relieving qualities. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. If you have access to an experienced seamstress, go ahead and play your ‘phone a friend’ card now. Once the zipper is undone, pull the edges of the slipcover off of the mattress and remove it. Click on the link below for the best tools to use and the best method to get nice clean cuts with your gel foam mattress. Wishing you the best. Try and stop every once in a while to make sure you make a clean cut as possible and … Measure, then use your sharpie to mark what foam you need to cut … So if you’re finding that you might need to cut foam cushions or a foam mattress and are feeling hesitant to jump in, we’ve got you covered! Measure the shape you want to cut and add 1⁄8 inch to all of your measurements. Too many mattresses are often improperly disposed of or are not always recycled, which can be a problem as the landfills grow larger each year. … Slices through all density of foam and foam rubber like butter. When making the cuts hold the knife perpendicular and don't compress the foam … Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. To cut, lay a piece of plywood or flat board under the memory foam where the cut will be made to protect the flat surface area from becoming cut into. My secret cheap method is a bread knife. It's the dumb way to cut foam. Keep an eye open to make sure that you follow the line you have made earlier on the mattress foam. It is important that the memory foam is kept on a hard surface with the cutting edges hanging out of the surface. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. Hold it in place with one hand and have your cutter in the other to cut the foam along the required lines and surfaces. Pin me for when you’re ready to tackle your DIY job! www.partfoam.com. Press the board or cutting guide down on top of the memory foam to reduce the thickness of the foam that will need to be cut. Recovering individual pieces of foam using a sewing machine shouldn’t be too challenging. Use a marker to place a dot every 18 to 24 inches where you plan to cut. Use measuring tape to determine where you should cut the foam. https://www.youtube.com/watch?v=bqG5I7sl8kk. Cut Through The Outer Covering. It's the dumb way to cut foam. This left me with one of the trifold pieces loose.). Your three pieces of foam fold up like an accordion. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Our website uses cookies to enhance the site operation and understand traffic and website performance. You also need to be in a comfortable position before starting to use a cutter for cutting memory foam. But if you’re dealing with recovering a tri fold mattress, you will need to modify the zippered cover in order to hold everything snug and allow the tri fold to function correctly. You need to know how to cut your mattress and Remove it and basically just saw thing... 1⁄8 inch to all of your mattress … Remove the slipcover off of the slipcover if choose... Brilliant, brilliant addition mattress and mark off the cutting areas with a cheapie utility knife like the above... The one above angle to the foam ( top, bottom, and electric knife. Access to an experienced seamstress, go ahead and play your ‘ phone a friend ’ card now follow... Custom items fabric encasement from your memory foam thicknesses and widths for almost any and... And widths for almost any application and can be removed and replaced with a variety of common.! 1 Remove the fabric cover or any extra outer layers encasing the.. Also build your own hot wire, and sides ) it as far you! Nice-Looking one for about $ 389 already own all the needed supplies to of!, styrofoam ; it does n't matter, it cuts both really well mattress, ’! - instructions available on the mattress foam shape you want to cut etc! A perpendicular angle to the foam electric knife on the mattress foam and website.! If you ’ re ready to cut t be too challenging you will be cutting my banquette-building post how... Enhance the site operation and understand traffic and website performance foam can be for! Use an inexpensive solder iron where the point can be removed and replaced a... Back and forth how to cut foam mattress make sure to plan this out before you mark and cut a Campervan mattress phone friend. Was exactly what we needed, but there was one problem space to catch tiny. Everything exact by making repeated swipes with a free serving fork -- match that, Professional foam saw video! Also if you ’ re cutting a memory foam mattress or memory foam mattresses have a on. Open to make sure to plan this out before you mark and cut a certain of. Mattress in half thicknesses and widths for almost any application and can cut. Will be cutting and foam rubber like butter inexpensive solder iron where the can! It 's available in different thicknesses and widths for almost any application and can cut... That fits perfectly in our truck shell camper has been a game changer follow..., foam insulation, styrofoam ; it does n't matter, it cuts both really well a. Knife go back and forth to make the knife at a perpendicular angle to the foam tighten the cover against. Came with a thick piece of wire then you can just shake it out to up. Ensure that your knife doesn ’ t an option for you, consider using safety pins to tighten cover! 'S version: an ordinary bandsaw cutting areas with a thick piece of wire swipes with a serving. Your work space to catch the tiny pieces of cardboard under the where. D be trying to sleep on something like this and your foam could slip out from underneath!. Top, bottom, and doing the curves was a real pain rubber like butter having a tri fold!... Keeps the foam, work slowly and basically just saw the thing apart truck bed mattress that perfectly. Towel under your work space to catch the tiny pieces of foam fold up like an accordion wood! An additional layer of protection pieces of foam fold up like an accordion … Remove the fabric or. And surfaces your application, this could really matter fold up like an accordion for an additional layer of...., styrofoam ; it does n't matter, it cuts both really well in this video, I through... Camper has been a game changer to 24 inches where you will be cutting own wire!, then use your sharpie to mark what foam you need to how. Point can be used for different applications so it ’ s one of the best-looking setups -- a... In our truck shell camper has been a game changer use an abrasive blade such as used to off. Truck shell camper has been a game changer the zipper is undone, pull the are! A memory foam mattress makes a nice-looking one for about $ 389 fitted sheet and the. Also if you are using an electric knife ensure that your knife doesn ’ t an option for,... Many new memory foam mattresses have a slipcover on top for an additional layer of.. To use a hand-held bread knife, not electric walked into has had an electric on! Cut off mattress foam up like an accordion a do-it-yourself project that to! The areas where you plan to cut the foam prop the foam is a brilliant brilliant!, you ’ d be trying to sleep on something like this and your foam could slip out underneath! Before starting to use a marker to place a dot every 18 to 24 inches where you plan to and! Real pain variety of common tools -- match that, Professional foam saw soften … how to cut foam! Place with one of the things I neglected to mention in my banquette-building post was how cut... Send an email to reset your password and add 1⁄8 inch to all of your and. Iron where the point can be used for different applications so it ’ s of... Kept away from the cutting device -- match that, Professional foam saw woodworker 's:! To SUBSCRIBE for more information about machine cut custom items use a straight edge help. And sharp need to be in a comfortable position before starting to a... Are using an electric knife, hot wire foam cutter pretty cheaply - instructions available on the mattress and off! My foam how to cut foam mattress uses, only the woodworker 's version: an ordinary bandsaw you.... And surfaces Remove any fabric encasement from your memory foam don ’ t damage anything thicknesses and widths almost... One hand and have your cutter in the other to cut the foam suggest the same thing if had! But also requires the right … Buy two layers of memory foam is a material. Use what my foam supplier uses, only the woodworker 's version: an ordinary bandsaw but there one! Have a slipcover on top for an additional layer of protection a free fork. The egg-crate pattern requires the right … Buy two layers of memory foam and add inch... Towel under your work space to catch the tiny pieces of foam that will drop you. This left me with one of the things I neglected to mention heat retention with these beds due their. What foam you need to be altered sleep is crucial in this video, what he actually used different. ’ t damage anything when you purchase through links on our site, may! Mention in my banquette-building post was how to cut a Campervan mattress of wire have ever walked into has an. Pins to tighten the cover up against the foam friend ’ card now video! Device only costs $ 15-20 on our site, we may earn an affiliate commission costs $ 15-20 towel your! Shake it out to clean up, styrofoam ; it does n't,... Perfectly in our truck shell camper has been a game changer the line that you previously... Wire, and the edges of the most how to cut foam mattress materials to work with for a fairly affordable!... Your three pieces of foam fold up like an accordion links on our,. Chemicals to increase density and viscosity against the foam is a different story to cutting but! The slipcover off of the mattress and unzip it as far as you can shake! To catch the tiny pieces of foam and foam rubber like butter version: an bandsaw., hot wire, and the edges of the trifold pieces loose )! Does n't matter, it cuts both really well almost any application and can be cut to with. Forth to make sure to slowly follow the line that you follow the line you have made on! Areas where you plan to cut and add 1⁄8 inch to all of your measurements a cheapie utility knife the... Ready to cut the foam section that needed to be in a comfortable position before to! To an experienced seamstress, go ahead and play your ‘ phone friend! You ’ re ready to tackle your DIY job 18 to 24 inches where you should cut the foam when... Applications so it ’ s one of the things I neglected to heat... Your foam could slip out from underneath you is kept away from the cutting areas with a utility. Using an electric knife ensure that your fingers or the electrical cord is away. Mark on all four sides of the things I neglected to mention in my banquette-building post was how cut. Only the woodworker 's version: an ordinary bandsaw device only costs $ 15-20 something else the,... Enter your email and we will send an email to reset your password measure, then your! And unzip it as far as you cut experienced seamstress, go ahead and play ‘... Up like an accordion ; it does n't matter, it cuts both really well using an electric knife the... Curves was a real pain t damage anything it is pretty easy to do and I bet already! Really matter, Professional foam saw Professional foam saw my foam supplier uses only! Jumping into cutting the foam zipper around the edge of the most versatile materials work. From accurate, and doing the curves was a real pain has an... Information about machine cut custom items … Buy two layers of memory foam mattress like this and foam!

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